SF18 Single Facer

SF18 Single Facer

Parameters:

Width 1400-2200mm
Design Speed 180m/min
Economic speed 100-150m/min
Paper width 1850--850mm
Max steam temp 200℃
Max steam press 1.2Mpa
Work power 380V 50Hz 40KW

Characters:

  • It adopts hood suction structure with high pressure strong fan. The air source and electrical control are centralized in the same operation cabinet, and the operation side is fully enclosed and covered.
  • High quality resin sand castings, wall thickness of 200 mm. It adopts independent gearbox and universal joint transmission structure.
  • The lifting trolley is installed on the transport overpass, which can be used to take out the tile roller assembly and pressure roller when necessary, which is convenient and quick.
  • The coating roller unit adopts the overall outward moving structure, which can be moved out of the machine for maintenance and improve the work efficiency.
  • Spray and humidity control device is adopted to maintain good stability of deformation and avoid dry cracking.
  • The automatic circulation glue supply system and double air cylinder pneumatic gluing device have good cushioning effect.
  • The gluing part adopts the integral sliding plate structure, and the surface of the gluing roller is finely ground and engraved with pit pattern and plated with hard chromium.
  • The corrugating roller is made of 50crmo alloy steel, and the diameter of the main corrugating roll is 346 mm. After quenching and tempering, rough turning, internal hole fine boring, shaft head drying, welding, tempering and stress relief, fine turning, rough grinding, medium frequency quenching, CNC grinding, tungsten carbide treatment.
  • The main power is driven by frequency conversion motor, which is energy-saving and efficient with low failure rate.
  • The width of gluing is electrically adjusted to adapt to the width change of base paper.
  • The size of glue application is electrically adjusted, and the touch screen displays and operates. The gluing gap is transmitted through the encoder with high accuracy.
  • The power and operation parts are equipped with safety protection net to ensure the safety of personnel when the machine is running.
  • The mobile gluing system is convenient for cleaning and maintenance.
  • The simple operation control system, touch screen operation interface, and color graphic display of operation status, function selection, fault indication, troubleshooting and parameter setting all show that the machine has complete functions, simple operation and humanization.
  • The built-in preset adjuster has a spray system to adjust the temperature and moisture content of the core paper.
  • High temperature grease is used for main and auxiliary corrugating roller and pressure roller bearing to ensure bearing life and smooth operation.

main parts parameter:

Name Specifications Material Surface treatment
Flute roller Main roller ¢346mm 50CrMAo alloy steel Tungsten carbide treatment
Press roller ¢370mm 45# Quenching round grinding, chrome plating and polishing
Gluing roller ¢240mm 45# Chromium plating with reticulated pattern in round grinding and pressing pits
Fixing roller ¢142 mm 45# Circular grinding, chrome plating and polishing
Pre heater ¢400mm Q235B Circular grinding, chrome plating and polishing
Guiding roller ¢110 mm 45# Circular grinding, chrome plating and polishing

main drive parameter:

Name Power Voltage Hz
Main drive variable frequency motor 22KW 380V 50HZ
High pressure blower 11KW 380V 50HZ
Glue adjust reducer 100W 380V 50HZ
Glue adjust motor 200W*2 380V 50HZ
Glue pump 2.2KW 380V 50HZ

main part brand and origin:

No. Name Brand Remarks
01 Frame Factory HT250
02 Rotary connector and metal soft pipe Fujian
03 Main drive motor Variable frequency motor Hengshui 22KW
04 RV reducer Taiwan
05 Bearing C&U
06 Bearing with seat Zhejaing
07 High pressure blower Shanghai 11KW
08 Pneumatic parts AirTac
09 Electromagnetism valve AirTac
10 Electrics SIEMENS Contactor,relay,button
11 PLC frequency converter Delta
12 Touching screen Waiwan