XG-1224-2900 full suction HD printing with IR heater and varnish unit

XG-1224 full suction HD flexo printing slotting die-cutting machine with IR heater and varnish unit is the real high speed carton printing machine. Why I say in this way, because the traditional printing machine, it can run in high speed only for normal printing, but for full version printing, it can only run in 80 pcs/minute. But by this machine, it can reach to 120pcs/minute for full version printing.

The advantage of the full suction HD flexo printing slotting die-cutting machine

This machine equip 6 printing units, all of them are ceramic anilox roller with doctor blade, the 1^st-5^th printing unit is with difference colors, the final printing unit is for varnish. This high standard equipment is only for HD printing, and the carton surface is bright, just like a layer of film is on the carton. All printing unit are equipped with doctor blade to make the printing effect better.
The transmission system is full suction system, no need belt or roller to push the carton move in the machine, then no press trace on the carton surface. Also this transfer system runs faster and more steady.
IR heater is the units which for guarantee the machine running speed, it can dry the ink quickly, then the printing patterns will be not broken when the carton move in the printing machine fast, normally, one printing machine will be equip 2 sets of IR heater unit, its temperature can be adjusted from 1 degree to 500 degree. We can set it as per our machine running speed.
All units are computerized and also can be set on each unit by HIM. Easy to operation.

The practicality of the full suction HD flexo printing slotting die-cutting machine

This model of the printing machine is the new model and the most intelligence machine in the flexo printing slotting die-cutting machine. All of this machine structure are new design. And most of this machine is only for HD printing, because it is high price, if we buy this machine and equipped with steel anilox roller, it is really not economic and not a good choice for carton factories.

For HD printing, this machine can reach to 250 pcs/minute, and for full version printing, its speed also can be 120 pcs/minute, in another word, this machine is only for high class cartons production. Its printing effect even can compare to the offset printing.

Most carton printing machine manufacture factories, do not pursue high speed now, We have set our research and development direction on printing effects, how to make sure the machine run speed while also ensure the printing effect is our aim. By the technology now, flexo printing machine can reach to 220pcs/minute, and how to make higher quality of printing, is the problem for us.

For good printing effect, changing the steel anilox roller is simple to make higher printing quality, and then equip the doctor blade, this is easy to change on the traditional structure printing machine, but the problem is that, the ceramic anilox roller with more mesh quantity, though it equip the doctor blade, it can form the ink, but when the machine run in high speed, the ink can not dry as soon as possible, then the pattern will be a problem. How to enhance the printing effect, we have to consider another unit to help the ink drying.

Then we equip 2 sets of heater units, it can bake the cartons after printing, and help the ink dry fast.

And vacuum suction system achieve the machine speed higher than before, and not any delivery trace on the carton, it makes sure the carton with a higher quality of printing.

Stronger mechanical structure and more intelligence control system help the whole machine to be a new level of flexo printing slotting die-cutting machine.

Connect with auto folder gluer to be a full automatic machine including stripping the cartons

Some big factories for saving labor cost, they connect a auto folder gluer with the flexo prinitng machine. There is a feeder is behind the flexo printing machine, after the cartons come out from the rotary die-cutter, it will be feed into the auto folder gluer automatically, then it will be folding, gluing and stripping. No need worker to carry the stack of cartons to folder gluer. Then workers only need to wait take the cartons which is packed.